• Temperature Control Unit (TCU)
Temperature Control Unit (TCU)
TCU temperature control unit TCU temperature control system is also called TCU temperature control unit; it is mainly composed of heating module, constant temperature module and cooling module, which respectively meet the requirements of temperature regulation in the reactor in the pharmaceutical industry, so as to accurately control the temperature of the reactor, which can be used to realize the refrigeration, heating, constant temperature and evaporation of the reactor, such as sulfidation, nitration, hydrogenation, hydrocarbonization, polymerization, condensation and other process.
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TCU introduction

TCU ( Temperature Control Unit) is a device used to accurately control temperature, widely used in industries, laboratories, medical fields, etc. It maintains the target temperature by heating or cooling the medium (such as water, oil, etc.) to ensure the stability of the process and product quality.


Main components

1.  Heating system

Heater: Usually an electric heating element, such as an electric heating tube or a PTC heater, is used to provide heat.

Heating control module: PID control algorithm is used to accurately adjust the heating power to ensure stable temperature.

2.  Cooling system:

Compressor: used in refrigeration cycle to reduce the medium temperature.

Condenser: dissipates the heat of the refrigerant to the outside.

Expansion valve: adjusts the refrigerant flow and controls the cooling effect.

3.  Circulation pump:

Used to drive the medium to circulate in the system to ensure uniform temperature distribution.

4.  Temperature sensor:

Real-time monitoring of medium temperature and feedback to the control system for adjustment.

5.  Control system:

Controller: Usually a PLC or microprocessor, it receives sensor signals and controls the operation of heating, cooling and circulation pumps.

Human Machine Interface ( HMI ): Provides an operation interface for users to set and monitor temperature parameters.

6.  Liquid storage tank:

Used to store media and ensure that the system has enough media to circulate.

7.  Safety protection device:

Including overheat protection, overcurrent protection, low liquid level alarm, etc. to ensure safe operation of the equipment.


Product Features


1. High-precision temperature control: 

Using advanced PID control algorithm, the temperature control accuracy can reach ±0.1℃ .

2.  Wide temperature range: 

A wide range of temperature control from -80°C to 300°C can be achieved according to demand .

3.  High efficiency and energy saving: 

Adopting high-efficiency compressor and heating elements, low energy consumption and low operating cost.

4.  Stable and reliable: 

It has multiple safety protection functions to ensure long-term stable operation of the equipment.

5.  Easy operation: 

Equipped with intuitive human-machine interface, it is simple to operate and easy to maintain.

6.  Modular design: 

easy to expand and maintain, adapt to different application requirements.

 

Application areas

1.  Chemical industry:

Used for temperature control of equipment such as reactors and distillation towers to ensure that chemical reactions proceed at the optimal temperature.

2.  Pharmaceutical Industry:

Used for temperature control in pharmaceutical production processes, such as fermentation, crystallization, drying and other processes.

3.  Laboratory:

Used for constant temperature control in scientific research experiments, such as biological culture, material testing, etc.

4.  Electronics Industry:

Used for temperature control in semiconductor manufacturing, electronic component testing, etc.

Summarize

TCU temperature control unit plays an important role in many industries due to its high precision, wide temperature range, high efficiency and energy saving. Whether it is industrial production or scientific research experiments, TCU can provide stable and reliable temperature control solutions to meet the needs of different application scenarios.



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